What is Dual Wall Corrugated Pipe?
Dual wall corrugated pipe, also known as double wall drain pipe, is typically made from high-density polyethylene (HDPE). It features a ribbed, corrugated outer layer for structural strength, and a smooth interior wall for improved flow. This design allows the pipe to handle high loads and resist environmental damage, making it perfect for long-term drainage infrastructure.
Advantages of Double Wall Drain Pipe
High Strength-to-Weight Ratio: The corrugated exterior enhances load-bearing capacity without adding excessive weight.
Corrosion and Chemical Resistance: Unlike metal or concrete pipes, double wall pipes are immune to rust and most chemicals.
Smooth Flow: The inner wall reduces friction, allowing water and waste to pass through efficiently.
Ease of Installation: Lightweight and flexible, the pipe reduces labor and equipment costs.
Common Sizes and Specifications
Dual wall corrugated pipes are available in a wide range of sizes and configurations to meet the needs of various drainage, infrastructure, and agricultural projects. Below are the commonly used specifications:
Pipe Diameters
Metric Sizes: 100 mm, 150 mm, 200 mm, 250 mm, 300 mm, 400 mm, 500 mm, 600 mm, 800 mm, 1000 mm, 1200 mm
Inch Sizes (Approx.): 4", 6", 8", 10", 12", 15", 18", 24", 30", 36", 48"
Larger diameters are typically used for highway culverts, municipal stormwater systems, or agricultural drainage in large fields.
Pipe Lengths
Standard Lengths:
6 meters (approx. 20 feet)
9 meters (approx. 30 feet)
Custom lengths available on request
Longer pipe sections reduce the number of joints and speed up installation.
Wall Structure
Outer Layer: Corrugated for enhanced stiffness and ground load resistance
Inner Layer: Smooth for better hydraulic performance and self-cleaning
Material
High-density polyethylene (HDPE)
Lightweight, non-toxic, corrosion-resistant, and UV-stabilized
SN (Stiffness Class)
SN4: Suitable for light-duty drainage
SN8: Standard for most underground drainage and municipal use
SN12.5 / SN16: For deep burial or heavy-load applications (e.g., highways)
Connection Types
Rubber ring joint (gasketed)
Electrofusion (for special projects)
Snap joint or bell and spigot joint
Color Coding (Optional by Region)
Black with blue stripes – drainage
Black with green stripes – sewer
All-black – general use
Why choose Polypipe Underground Drainage?
1. Strong corrosion resistance, adaptable to various soil environments
Polypipe is usually made of HDPE, PVC-U or PP materials, which are naturally acid-resistant, alkali-resistant and corrosion-resistant. It is suitable for various complex soil and groundwater environments and is more stable and durable than traditional metal pipes or concrete pipes.
2. Light weight and easy installation
Compared with concrete or ceramic pipes, plastic underground drainage pipes are light in weight and easy to carry, cut and splice. Even in areas with limited space or poor construction conditions, installation can be completed quickly, saving labor and construction costs.
3. Good joint sealing, reducing leakage risk
Most polypipe systems are equipped with rubber ring socket connection or hot melt/adhesive method, which has strong connection sealing, effectively prevents water leakage or sewage seepage, and improves the stability and environmental protection of system operation.
4. Smooth water flow and high drainage efficiency
The inner wall is smooth, the water flow resistance is small, it is not easy to clog, and there will be no scale and sediment accumulation after long-term use. It is particularly suitable for large flow discharge needs in rainwater, sewage or agricultural irrigation systems.
5. Excellent compression resistance, suitable for underground use
Double-wall corrugated structure or high ring stiffness design allows it to maintain a stable shape in heavy-duty vehicle rolling or deep buried environment, not easy to deform or break, and has a service life of more than 50 years.
6. Strong adaptability and complete accessories
It can be matched with a variety of standard sizes and pipe fittings (such as elbows, tees, joints, inspection ports, etc.), adapting to various engineering pipe layout requirements, and convenient maintenance and expansion.
7. Energy saving and environmental protection, support for recycling
Low production energy consumption, long service life, and can be recycled after scrapping, which is in line with the current trend of green building and sustainable development.
FAQ
Q1: What is the difference between single wall and dual wall corrugated pipes?
A: Single wall corrugated pipes have only one layer with a corrugated exterior, while dual wall corrugated pipes feature a smooth inner layer and a corrugated outer wall. The dual wall design improves strength, flow efficiency, and durability, making it ideal for underground drainage systems.
Q2: Why should I choose a polypipe underground drainage system over traditional concrete or metal pipes?
A: Polypipe systems are lightweight, corrosion-resistant, easy to install, and offer superior hydraulic performance. They also have a longer lifespan and are more cost-effective in terms of transport and labor.
Q3: What are the common sizes available for double wall drain pipes?
A: Standard sizes typically range from 110mm to 1000mm (4 to 40 inches), depending on application needs. For most residential or commercial drainage, 160mm, 200mm, and 300mm sizes are commonly used.
Q4: Are these pipes suitable for both residential and industrial drainage?
A: Yes, dual wall corrugated pipes and polypipe drainage systems are widely used in residential, commercial, municipal, and agricultural drainage projects due to their strength and flexibility.
Q5: Can I install polypipe underground drainage pipes myself?
A: While the installation is straightforward, it's recommended to follow industry standards or consult a professional to ensure proper grading, joint sealing, and trench preparation.
Q6: What is the expected lifespan of dual wall corrugated pipes?
A: These pipes typically last over 50 years under normal underground conditions, thanks to their chemical resistance and structural integrity.
Q7: Do I need special fittings for polypipe drainage systems?
A: Yes, specific fittings like elbows, couplings, tees, end caps, and inspection chambers are available to ensure a watertight and functional system.
Q8: Are these pipes environmentally friendly?
A: Yes. Many polypipes are made from recyclable materials like HDPE or PP, contributing to sustainable construction practices.